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Image by Sam Moghadam Khamseh

The Path To
Sustainable Future

Pyrolysis Of Waste Hydro Carbon (WHC) is not a combustion it is 100% conversion of Waste Hydro Carbon into Valuable Hydro Carbon. Technically it is thermal degradation of waste material in the absence of Oxygen(O2), causing it to break down into materials that they were made of Generally WHC breaks into main Three Products.

  • Green Industrial Oil

  • Carbon Black

  • Steel Wires or Metal Wires

  • Non Condensable High C.V. Gas

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  • Development History of Waste Tyre Pyrolysis Technology::

 Technology development was stared before 15 years in laboratory of in-house R&D center of Radhe with 1 kg pilot scale from 1 kg to 100 Tons per day continuous up gradation of Technology.

Journey of mature Technology as under. 

  • 1 kg pilot scale with stationary reactor. – Numbers of trials for 6 months for various temperature &

Product quality testing.

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  • 5 kg batch reactor incorporated with continuous condensation.

  • 5 kg batch reactor with continuous stirrer with condensation.

  • 100 kg/hr. Vertical stationary indirect electric heating rector with continuous feeding.

  • 100kg/hr. Vertical reactor with stirrer with indirect Electric heating.

  • 500 kg/hr. Continuous rotary reactor with catalyst from Sweden & oil dipping zero air entry feeding system.

  • 750 kg/hr. Continuous rotary kiln with oil dipping catalyst feeding with carbon cooling.

  • 1000kg/hr. Continuous kiln with carbon cooling & zero air entry laborythem method.

  • 1000 kg/hr. Continuous feeding system up gradation with fully automation.

  • 1000 kg/hr. System up-gradation for instrumentation & special level sensor.

  • 1000kg/hr. System up gradation for oil condensation to verify surface area & heat transfer.

  • 4000kg/hr. Continuous feed professional plant design and Installation at Bhilwara in 2011.

  • 4000kg/hr. Continuous plant was continuous in operation & up-gradation for various technology like       Dry & zero air continuous feed, various types condenser for batter efficiency & fast cleaning during maintenance, batter heat transfer and cooling of oil, increase maintenance span, trying of different level sensor and pressure transmitters for safe and stable operation, magnetic separator for carbon, front and rear sealing system to avoid gas leakage, pneumatic carbon conveying system.   Minimize carbon dusting, Reactor specially selected stainless steel super alloy with High Chromium & Nickel. Continuous upgraded for 7 years and finally Technology become fully mature for commercial take off in India and Abroad.

Why Pyrolysis ?

  • Continuous new green source of Resurgent Energy from waste.

  • Reduces plastic, tyre & e-waste land pollution.

  • Eco-friendly way of recycling.

  • Highly commercial viable process.

  • End product green oil is substitute of Liquid Diesel Oil / Furnace Oil.

  • End product green oil can be further upgrade into petrol-diesel and

  • valuable chemicals.

  • Perfect and Ultimate solution of Waste Hydro Carbon.

  • Decrease dependency on fossil fuel.

  • Save millions of dollars foreign exchange by reducing import of oil.

  • Zero emission process :- No harmful to environment.

  • Less reaction time and highly energy efficient process.

  • Generation of employment chain:- in Procurement, sizing, processing

  • and distribution of products.

  • Plant is energy self sufficient and even surplus in energy in both liquid

  • fuel and power.

Products

  • 1. Green Industrial Oil – Resurgent Energy

  • Green Oil is a substitute of Liquid Diesel Oil/Furnace Oil

  • It can be further upgraded into Petrol- Diesel and Other valuable Chemicals

  • Applications include Combustion in Boilers, Fuelling in engines and Turbines, Upgradation to Transportation Fuel or a renewable stock for chemicals and materials.

  • Mainly useful in heavy industries such as construction heating, steel factory, cement factory, boiler factory, hotel heating and other such industries.

  • 2. Carbon Black –

  • It is used as a raw material in manufacturing industries such as Rubber, Tyre, Pigment, Hose & Belts, Printing Ink, Activated Carbon Industries, Chemical Industries

  • Worldwide market of Carbon Black is pegged around 10 million tons with approx value around $10 billion.

  • Most of all producers of carbon black using furnace oil and gas from refinary as a raw material with conventional process create huge amount of CO2 emmission, it causes series environment hazard & process consume valuable fuels. This process avoids the same

  • 3. Steel Wires or Metal Wires

  • Serve as Raw materials for Girders, Plates, Channels, TMT bars, Steel parts, Wires

  • Byproduct of this process

  • Process is as follows –

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  • 4. Non-Condensable High C.V. Gas

  • Since pyrolysis gas contains significant amount of carbon dioxide along with methane and some other combustible gases, it might be used as a fuel for industrial combustion purposes

  • the most effective use for the pyrolysis gas is as a fluidising medium or carrier gas for a fluid bed reactor and it can also be used in-plant for providing process heat.

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